Thermal Engineer
Posted 2026-05-05
Remote, USA
Full-time
Immediate Start
DCA is a fast-growing progressive consumer products engineering and manufacturing company located in Cupertino, CA. They are seeking a Thermal Engineer to focus on thermal components and modules design, simulation, and manufacturing, emphasizing thermodynamics and heat transfer principles.
Responsibilities
- Design, simulate, and manufacture thermal components and modules using thermal solutions such as vapor chambers and heat pipes
- Conduct root cause analysis, failure analysis, and data analysis related to part tolerances and assembly processes
- Communicate effectively with engineering, manufacturing, sales teams, customers, and executives
Skills
- BSME or related degree
- 1-4 years of professional employment as a Thermal Engineer in automated high-volume manufacturing and assembly processes
- Excellent experience and understanding of thermodynamics and heat transfer principles
- Design of thermal systems, components, and performance of multi-phase thermal simulations
- Strong root causes analysis, failure analysis and data analysis and correlation studies related to part tolerances, assembly process, and product performance
- Proficiency with thermal simulation software such as Comsol, Fluent, Icepak and other analysis tools
- Ability to do 10-20% international travel
- US Citizens, US Green Card, or current H1-b visa holders
- Currently live in the Silicon Valley area
- Ability to commute to Sunnyvale, CA 94087
- CFD or FEA software: 1 year
- Vapor chambers and heat pipes: 1 year
- Technical interface with factory engineering/manufacturing: 1 year
- Technical interface with stakeholders and customers: 1 year
- Consumer Products manufacturing/engineering: 1 year
Benefits
- 401(k)
- 401(k) matching
- Dental insurance
- Health insurance
- Life insurance
- Tuition reimbursement
- Vision insurance
Company Overview